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| ANACAPA Series Furnaces provide the ultimate
in high vacuum and ultra-clean, dry atmospheres for processing metals, ceramics, and glass
up to 1150 °C. The unique hot zone design also produces extraordinary temperature
uniformity throughout the heated volume. Maximum temperature deviations of ±2 °C in
either vacuum or hydrogen are routinely achieved in fully automatic production cycles. The
result is consistent, reproducible product quality, and high yields. The ANACAPA series furnaces utilize the time-tested "bell"
configuration in which the work is placed on a hearth and the heating element, radiation
shields and chamber are lowered over the work. The all nickel-chromium alloy hot zone is
clean, non-particulate, and allows rapid heating and cooling. The field proven hot zone
design resolves the problems associated with insulator metallization and shorting by
eliminating the need for insulators.
A microprocessor-based temperature programmer and
programmable logic controller (PLC) provide completely automatic, unattended control with
precise, repeatable results. Process Programs can be quickly and accurately changed from
one run to the next using optional memory cartridges. These capabilities allow a variety
of products to be processed with confidence.
The ANACAPA series furnaces are designed with the user in
mind, emphasizing ease of operation and maintenance and long-term reliability.
Typical Process Applications:
A wide variety of oxygen sensitive processes are performed
with precision including:
- Active metal brazing of ceramic to metal in argon
- Glass processing in dry hydrogen and high vacuum
- Ultra dry hydrogen brazing, e.g. s.s. at 800 °C without
nickel plating
- Aluminum brazing in high vacuum
- Binder extraction from MIM or CIM components prior to
sintering
- Vacuum degassing vacuum tube components
- Annealing Kovar and other metals
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B1500A |
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Specifications:
- Temperature rating: 1150 °C continuous.
- Hot zone materials: All nickel-chromium alloy.
- High vacuum pump: cryopump or turbomolecular pump. Ultimate
vacuum, 5 x 10-8 torr or less.
- Programmable loop and logic controller with operator
interface; Honeywell UMC900 or Siemens S7-300.
- Optional: Honeywell, Inc. DCP 700.
- Independent overtemperature protection: Honeywell, Inc. UDC
2500.
- SCR Power Controller: Phase angle fired, instantaneous
overcurrent trip, phase loss protection, subcycle fuses, water-cooled heat sink.
- Transformer: Water-cooled, low temperature rise.
- Hydraulic system for raising, lowering and clamping the
chamber.
- Process gas system: Fully interlocked, pressure regulated
and flow regulated.
- Hydrogen burnoff: Dual igniter coil with current sensing
relay.
- Power: 480 VAC ±5%, 3 phase, 60 Hz (optional 380/415 VAC,
50 Hz)
- Hydrogen: 30-50 psig (2-4 bar) input. Process pressure:
0.5-2 psig (30-130 mbar).
- Nitrogen (or Argon): 30-60 psig (2-4 bar) input. Process
pressure: 0.5-2 psig (30-130 mbar).
- Compressed air: 80-120 psig (5.5-8 bar).
- Water flow: 30-100 gpm (115-340 ltr/min)
@ 30 psi.
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1) With Optional Top and Bottom Trim Heaters
Specifications
Model |
Hot Zone
Dia
(In) |
Hot Zone
Height
(In) |
Workload Capacity
Lbs (kg) |
Chamber Volume
Cu Ft |
Dimensions
H x L x D
(In) |
| B40A |
3 |
6 |
50 lbs (22.5) |
0.47 |
88 X 74 X 35 |
| B700A |
7.5 |
15 |
200 lbs (35) |
2.7 |
114 X 74 X 42 |
| B1500A |
10 |
20 |
250 lbs (45) |
4.5 |
132 X 78 X 52 |
| B2500A |
12 |
24 |
400 lbs (230) |
8.3 |
144 X 79 X 60 |
| B5000A |
15 |
30 |
1000 lbs (450) |
14.4 |
156 X 110 X 60 |
| B12000A |
20 |
40 |
1200 lbs (540) |
28.3 |
156 X 110 X 60 |
| B20000A |
24 |
48 |
1500 lbs (680) |
47.7 |
216 X 120 X 60 |
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60 Fitchburg Road, Ayer, Massachusetts 01432 USA
Tel: (978) 772.0710 or (800) 272-0710 USA & Canada
Fax: (978) 772-6462
E-mail: sales@avsinc.com
© Copyright 2008 AVS, Inc. |
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